For metal fastener manufacturing process, AIC software can detect and track the whole process of mold design, molding simulation design, tapping and thread rolling, etc. It can be used to improve and enhance the production efficiency, and establish a visual war room to solve the dilemma of high reliance on manual labor and lack of real-time production information, and establish a factory's metal production information monitoring equipment and process networking can be shared with customers to improve reliability.
The metal fabrication plant has a large number of complex parts that are difficult to manage. Each workstation, from the molding process, the machining process, the surface treatment process to the testing and packaging process, requires sophisticated system management and intelligent sensor technology, warning functions and visualized war room information, AIC(AIoT Cloud) provides three software solutions from Opc UA, IoT Studio and VideoWall to solve single station intelligence, production line digitization, artificial intelligence (AI) process technology, digital production line to improve management efficiency and digital human-machine interface (HMI) monitoring of the entire site at once. It can be used for precision manufacturing linkage/measurement, process/module intelligence monitoring, process component adaptation control and intelligent decision making data pre-diagnosis.
From material scheduling, production equipment, energy consumption management, waste monitoring, inventory management, etc., AIC's IoT software tools can be used to detect the quality of materials in real time through the human-machine interface (HMI), from the extraction of petrochemical raw materials, the use of artificial fiber products and natural fiber products, to spinning, weaving, dyeing and finishing, and finished garments, all of which can be accurately analyzed by artificial intelligence with IoT sensing to improve the overall production, improve the yield and reduce ineffective waste of materials.
The intelligent textile factory formed by the weaving network can detect the real-time usage of the machine in various directions, from warp and weft yarn thickness, temperature sensing, sizing density, viscosity, sizing rate and rewetting rate, etc., which can be optimized more delicately and the color used in the dyeing and finishing process can be more accurate.
Smart logistics is the closed logistics nodes to track and control, from procurement, transportation, packaging, delivery, and loading and unloading in a data-based manner for management, enhanced sensing functions for transportation, packaging, moving and distribution processing, aggregation functions to achieve data centralization (cloud-based) and decentralization (edge computing) management, intelligent analysis can incorporate factual experience into the system experience, and then find new Optimized decision making can be combined with specific objectives for predictive analysis, collaborate with decision making to find the most appropriate solution, and finally, the actual performance of the overall system support function allows logistics and warehousing to operate as a whole, realizing from automation to intelligent, visual management and artificially intelligent decision making to achieve remote monitoring.
Compared with other production industries, the timber industry requires a higher quality of wood itself. The high cost structure of the timber industry is determined by the properties and uses of the material, reliability, experience, price and availability, etc., so it is more necessary to make digital transformation and intelligent production decisions, AIC provides IoT software tools to manage production efficiency, improve material utilization, and reduce production waste in four major areas: log pickup, cutting, lumber drying, planing, construction, and paneling, etc. Both OpaUa and IoT Studio software tools can be used to generate real-time production line information systems, material management, production forecast models, machine networking, small batch manufacturing, production digital collection, real-time quality control, zero-defect manufacturing, remote maintenance, equipment preventive maintenance, raw material and product tracking, etc.
In order to realize the visualization and data management of the whole supply chain, and to form an ecosystem with data assets.
Water4.0 is a concept of water industry intelligence proposed by American scholar David Sedlak, which includes water resource management, tap water, process water, desalination, recycled water and waste water. AIC's Internet of Things (IoT) software services can be used to improve overall water resource utilization, including energy saving and water recycling projects, operation process optimization, intelligent tracking of equipment status, water quality monitoring, artificial intelligence (AI) water quality prediction, pollution traceability, equipment self-diagnosis and depreciation reduction, and pipeline leak detection.
Smart Factory for Rubber and Plastic Manufacturing
Smart factory and smart supply key are areas that traditional raw material properties pay less attention to, because in addition to investing a lot of hardware resources, how to introduce digital transformation thinking into the traditional corporate culture is also a major issue for front-line production staff. The actual monitoring items include the relationship between incoming and outgoing materials and production rate conversion, actual production quantity, ambient temperature and humidity, production tool temperature and humidity, injection speed and other parameters, which can further become the production history to make the production quality more consistent and implement the development of smart factory with early warning mechanism. From the above-mentioned series of operations, the realization of net zero carbon emissions can be directly introduced into the production process, reducing carbon footprints, improving raw material production efficiency, extending product life cycles and allowing employees to engage in smart production and the use of IoT technology to develop a circular economy.
In the era of Industry 4.0, the semiconductor industry, electronic components industry, optoelectronics industry, computer peripheral industry, information and communication industry and electronic channel industry are facing the challenge of digital transformation. The core goal of digital transformation lies in the application of technology and tools, talent development, organizational reengineering, digital management and data application. AIC's(AIoT Cloud) software tools can be applied to various production activities to strengthen the communication between production lines, equipment and machines (M2M machine-to-machine), to monitor the activities of production lines in real time, to improve production efficiency, to obtain excellent production quality, to reduce defective rate, and to improve the application of intelligence.
In the era of Industry 4.0 intelligence, AIC software services are applied to processing procedures, such as chemical, wastewater treatment and oil refining industries, with emphasis on the interconnection of machines and equipment, machine learning and real-time data mastering to improve the performance of processing procedures. AIC software services are used in the chemical, wastewater and oil refining industries to improve process performance by focusing on machine equipment interconnection, machine learning and real-time data acquisition, and to optimize, monitor and adjust production methods on a real-time basis.
Tooling machine is the mother of machinery, as the indispensable key production tools in the manufacturing industry, enterprises want to improve production efficiency need to introduce mechanical automation systems, from NC machine tools, CNC lathes, laser cutting machines, metal cutting tools, woodworking tools, precision tooling machines, AIC AIoT Cloud can be introduced into the automation to intelligent digital transformation, through the introduction of Internet of Things technology, effective production efficiency, quality, yield greatly improved.
From automation to intelligent digital transformation services, AIC provides complete industrial Internet of Things software solutions with 5G network fast connectivity, artificial intelligence (AI)/machine learning, sensors, visualized multi-screen war room and big data analysis sources for digital monitoring, alerting and learning with customizable industrial big data. By combining complex systems from OT (Operation Technology) with IT (Information Technology), we can effectively improve the crop rate, production efficiency and yield of factories.
Digital Transformation and Smart Manufacturing Solutions
CPS(Cyber-Physiacl System), also known as the fusion system of human-machine and material, is a systematic world after the perfect fusion of the network world and the physical world, whose advantages can be zero distance, decentralized and decentralized, and is the fundamental core of intelligent manufacturing, the value of smart manufacturing is communication, that is, communication between production lines, equipment and machines (M2M machine-to-machine), digital transformation is the system reform for smart manufacturing. AIC (AIoT Cloud) can initiate digital transformation into the stage of smart manufacturing for factories. The AIC(AIoT Cloud) can initiate the digital transformation of the factory side into the stage of smart manufacturing, which can become the real sense of Industry 4.0 by only using AIC's software solution to the factory side.
Smart manufacturing also accelerates the implementation of net-zero carbon emissions, enabling plant managers to precisely control energy consumption and assess the direction of subsequent improvements. Through the visual interface (IoT Studio) and the corporate war room (Video Wall), plant management can control the production status in real time and make remote scheduling and decision response at any time.
AIC software tools are able to assist factories in the digital transformation from 3.0 automation to 4.0 intelligence.
AIC provides IoT software solutions to meet the above requirements to achieve data collection, module visualization, prediction analysis, specification analysis, and actual operation node analysis, in order to implement the process of factory wisdom and intellectualization.
As automobiles are high-cost, high-volume and high-depreciation products, the pursuit of a zero-inventory order production model has always been a wise craft for automotive brands to implement thoroughly. Virtual Manufacturing Technology (VMT) simulates the production process of real-life manufacturing and design processes through information technology, 3D spatial simulation technology, and high-speed computing technology. AIC(AIoT Cloud) provides Opc UA, IoT Studio and Video Wall as IoT software solutions, which can be integrated into a smart factory production method with existing factory equipment. AIC(AIoT Cloud) provides Opc UA, IoT Studio and Video Wall as IoT software solutions, which can be integrated into the smart factory production method under the existing factory equipment, and actually achieve the in-plant M2M networking architecture.
The petrochemical industry is a major source of air pollution and a key industry of concern for net zero carbon emissions. It can be digitally transformed at four levels to reach the height of a smart factory, namely energy transformation, process transformation, technology transformation and material transformation to track carbon footprints and complete net zero carbon emissions. AIC's (AIoT Cloud) IoT software tools Opc UA, IoT Studio and Video Wall can be directly deployed in the existing hardware to achieve the goal of the Internet of Things, which can achieve the raw material tracking, production tracking and distribution tracking with minimal cost. We provide a free version of the software and professional staff can be introduced into the factory for practical testing before switching to the high-end version.
Food safety, product traceability, raw material history and product shelf life are the most important items for food factories to develop into smart factories. Food-related products including dairy products, oil and grease products, edible ice products, vegetables and fruits, confectionery and desserts, cereal-related products, baked goods, meat-related products, aquatic products, egg products, sugar products, condiments, special nutritional products, beverages, processed snack products and There is a wide range of nutritional supplements. Using AIC IoT Cloud's IoT software tools OpcUA, IoT Studio and Video Wall, food safety traceability, food product quality monitoring, abnormality warning, production efficiency improvement and product production turnover control can be realized from automation to the stage of intelligence.
Difficult and complex modular packaging of IoT and control engineering, developers can focus on IoT and industrial applications easily.
Free downloadable software can be operated on an open standard PC platform, which can meet basic needs at the lowest cost. This is suitable for new and professional program developers, as it costs nothing to import technology applications.
Free download software comes with a complete secondary development kit, which can be further customized or new applications can be developed in a fast and simple manner.
When you need more upgraded functions, you can download the paid enterprise version or professional version. The software completed by the secondary development can be applied and integrated directly and seamlessly.
The website recommends the most suitable and economical hardware platform, ensuring compliance and quality. Downloaders are able to develop applications in a timely manner.
Accelerate the decentralization and development of IoT development solutions with free downloads, gradually improve website and increase software and hardware solutions that can be re-developed.
The website provides certification service, certifying the quality and compatibility of members’ secondary developed software and hardware. Once certified, depending on the developer, their product can be downloaded for free or for a fee.
Open various webinars of technology and entrepreneurship to help members improve their technical and operational capabilities.
Match developers and those who seek solutions, effectively matching supply and demand for the website.
Build the website into a network ecosystem of co-creation, sharing and co-operation of IoT solutions.
OpcUa and SD2 can be used for open source coding by IoT application developers
Software programming system can be used to develop and deploy the intelligent startup of the industrial Internet of Things.
Cloud access is one click away, a cloud architecture with quick deployment
A hybrid cloud architecture that can be deployed on Amazon AWS (Amazon Web Services), Microsoft Azure Cloud and Siemens MindSphere.
Industrial big data development platforms such as efficient and convenient development, cross-platform, programming customization, shared industrial ecology and end-to-end hardware protocols.
Use Json data exchange format and MySQL database for development
